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Feb 4 2024

Mastering the Art of Smoked Pork Butt: My Secrets To The Best Fall-Apart Pork!

Find the recipe card at the end of the post. Make sure to read the content as it contains chef tips, substitution options, and answers to FAQs to help you succeed the first time around!

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Learn my secrets to fall-apart, perfectly smoked pork shoulder butt with the most incredible bark. Super tender and packed with so much flavor. Truly one of the best-pulled pork you'll ever have! Mastering the Art of Smoked Pork Butt: My Secrets To The Best Fall-Apart Pork, yoder smokers pork butt, smoked pork shoulder, no wrap pulled pork, pork bark, the best pulled pork
Learn my secrets to fall-apart, perfectly smoked pork shoulder butt with the most incredible bark. Super tender and packed with so much flavor. Truly one of the best-pulled pork you'll ever have! Mastering the Art of Smoked Pork Butt: My Secrets To The Best Fall-Apart Pork, yoder smokers pork butt, smoked pork shoulder, no wrap pulled pork, pork bark, the best pulled pork
Learn my secrets to fall-apart, perfectly smoked pork shoulder butt with the most incredible bark. Super tender and packed with so much flavor. Truly one of the best-pulled pork you'll ever have! Mastering the Art of Smoked Pork Butt: My Secrets To The Best Fall-Apart Pork, yoder smokers pork butt, smoked pork shoulder, no wrap pulled pork, pork bark, the best pulled pork
Learn my secrets to fall-apart, perfectly smoked pork shoulder butt with the most incredible bark. Super tender and packed with so much flavor. Truly one of the best-pulled pork you'll ever have! Mastering the Art of Smoked Pork Butt: My Secrets To The Best Fall-Apart Pork, yoder smokers pork butt, smoked pork shoulder, no wrap pulled pork, pork bark, the best pulled pork
Learn my secrets to fall-apart, perfectly smoked pork shoulder butt with the most incredible bark. Super tender and packed with so much flavor. Truly one of the best-pulled pork you'll ever have! Mastering the Art of Smoked Pork Butt: My Secrets To The Best Fall-Apart Pork, yoder smokers pork butt, smoked pork shoulder, no wrap pulled pork, pork bark, the best pulled pork
Learn my secrets to fall-apart, perfectly smoked pork shoulder butt with the most incredible bark. Super tender and packed with so much flavor. Truly one of the best-pulled pork you'll ever have! Mastering the Art of Smoked Pork Butt: My Secrets To The Best Fall-Apart Pork, yoder smokers pork butt, smoked pork shoulder, no wrap pulled pork, pork bark, the best pulled pork
Learn my secrets to fall-apart, perfectly smoked pork shoulder butt with the most incredible bark. Super tender and packed with so much flavor. Truly one of the best-pulled pork you'll ever have! Mastering the Art of Smoked Pork Butt: My Secrets To The Best Fall-Apart Pork, yoder smokers pork butt, smoked pork shoulder, no wrap pulled pork, pork bark, the best pulled pork

Learn my secrets to fall-apart, perfectly smoked pork shoulder butt with the most incredible bark. Super tender and packed with so much flavor. Truly one of the best-pulled pork you’ll ever have!

Learn my secrets to fall-apart, perfectly smoked pork shoulder butt with the most incredible bark. Super tender and packed with so much flavor. Truly one of the best-pulled pork you'll ever have! Mastering the Art of Smoked Pork Butt: My Secrets To The Best Fall-Apart Pork, yoder smokers pork butt, smoked pork shoulder, no wrap pulled pork, pork bark, the best pulled pork

No Sauce Needed

The sign of really amazing pulled pork is when you eat it straight out of the pan and realize no sauce is needed. And this is coming from a girl that LOVES her sauce. As my Momma used to say “I like ketchup on my ketchup!”.

Just a few simple ingredients and a lot of patience are all needed to produce one of the best-pulled pork. I make this statement as my husband is NOT a pulled pork fan and when I made this, he ate 6 out of the 7 pounds!

Learn my secrets to fall-apart, perfectly smoked pork shoulder butt with the most incredible bark. Super tender and packed with so much flavor. Truly one of the best-pulled pork you'll ever have! Mastering the Art of Smoked Pork Butt: My Secrets To The Best Fall-Apart Pork, yoder smokers pork butt, smoked pork shoulder, no wrap pulled pork, pork bark, the best pulled pork

Grab Your Ingredients

I’m going to be honest, I prefer to keep mine simple. I’ve seen it injected, marinated, vacuum sealed, and honestly, all I want to taste is just some amazing pork that anyone can make at home. Well okay, you do need a way to smoke this.

Learn my secrets to fall-apart, perfectly smoked pork shoulder butt with the most incredible bark. Super tender and packed with so much flavor. Truly one of the best-pulled pork you'll ever have! Mastering the Art of Smoked Pork Butt: My Secrets To The Best Fall-Apart Pork, yoder smokers pork butt, smoked pork shoulder, no wrap pulled pork, pork bark, the best pulled pork
  • Boneless (or bone-in) Pork Shoulder Butt. Often you’ll see it packaged that way at Costco
  • AP Rub by Yoder Smokers
  • Chupacabra Ribnoxious
  • Yellow Mustard

Equipment: Yoder Smokers YS640 – seriously this smoker is THE BEST I’ve ever had!

Watch The Video

I can’t urge you enough to watch the video. Trust me, it’s worth it. When you season these, it’s a messy job. Wear plastic/latex or some type of food-service gloves.

Learn my secrets to fall-apart, perfectly smoked pork shoulder butt with the most incredible bark. Super tender and packed with so much flavor. Truly one of the best-pulled pork you'll ever have! Mastering the Art of Smoked Pork Butt: My Secrets To The Best Fall-Apart Pork, yoder smokers pork butt, smoked pork shoulder, no wrap pulled pork, pork bark, the best pulled pork
  1. Pat your pork shoulder butts dry and coat the top and sides with mustard. Sprinkle on some of the AP rub, patting it in.
  2. Next sprinkle on the Ribnoxious, coating the top and sides. You want both seasonings to be pretty heavy.
  3. Turn them over and repeat – mustard, AP rub, and Ribnoxious. Place on a rimmed baking sheet with a cooling rack inserted. Allow the meat to rest for about 30 minutes or until the seasonings “wets”. It will sink into the meat.
  4. *OPTIONAL – If time permits, place the prepared pork into the fridge, uncovered for 4 hours. This can help with the bark. Make sure to take it out 1 hour prior to putting it on the smoker. You just don’t want the meat super cold/

Let’s Smoke These Butts

  1. Preheat the Yoder Smokers YS640 smoker to 225. Place the prepared butts on the top rack, insert the temperature probe(s), and close the lid. You want to smoke this uncovered until the internal temperature reaches 165F. This was a 7-pound pork butt and it took about 15 hours to get there.
  2. Once it reaches 165F, increase the smoker temperature to 250F and close the lid. Let this cook until the internal temp reaches 195-200F. This can take 4-5 hours more as well.
  3. Remove from the smoker, place on a pan, and let it rest uncovered for 15 minutes. Then wrap tightly in butcher paper, and aluminum foil and place in a cooler if you have one. You can also place the whole thing in an insulated bag and zippers completely shut. If you don’t have that, wrap the bundle in a clean towel (that doesn’t smell like laundry stuff). and allow to rest for at least 1 hour.

That Bark Tho…

Seriously, LOOK at that coloring and bark! Even after resting for about 1.5 hours these shredded like butter. And even though I wrapped them after smoking, that bark was STILL amazing. Not rubbery but perfect!

Learn my secrets to fall-apart, perfectly smoked pork shoulder butt with the most incredible bark. Super tender and packed with so much flavor. Truly one of the best-pulled pork you'll ever have! Mastering the Art of Smoked Pork Butt: My Secrets To The Best Fall-Apart Pork, yoder smokers pork butt, smoked pork shoulder, no wrap pulled pork, pork bark, the best pulled pork

Shredded Pork Butt

  1. After an hour, unwrap and shred. This will still be VERY hot so use meat gloves to protect your hands. You can also use shredder claws too!
  2. Serve and enjoy!

Like for real, this is one of those times when I WISH there was a way you could smell this. It was pure meat heaven! Like it was perfectly smoked, so tender, juicy, with the most incredible bark ever!

Learn my secrets to fall-apart, perfectly smoked pork shoulder butt with the most incredible bark. Super tender and packed with so much flavor. Truly one of the best-pulled pork you'll ever have! Mastering the Art of Smoked Pork Butt: My Secrets To The Best Fall-Apart Pork, yoder smokers pork butt, smoked pork shoulder, no wrap pulled pork, pork bark, the best pulled pork

The Stall – It Happens To Everyone

Oh, the stall…it’s our nemesis, to say the least in the BBQ world. This typically happens between the 150-165F mark. It’s COMPLETELY normal.

In a nutshell, it’s when you put a large piece of meat on the smoker, and when the meat reaches a certain temp it just stops rising. Completely. It can take several hours for the stall to “restart” itself.

As the temperature of your smoker starts to rise, the moisture in your meat starts to evaporate. Eventually the cooling balances the heat and the meat just plateaus or stalls. I personally just push through it and let it go but there are a few things you can do to try and aid it along.

Learn my secrets to fall-apart, perfectly smoked pork shoulder butt with the most incredible bark. Super tender and packed with so much flavor. Truly one of the best-pulled pork you'll ever have! Mastering the Art of Smoked Pork Butt: My Secrets To The Best Fall-Apart Pork, yoder smokers pork butt, smoked pork shoulder, no wrap pulled pork, pork bark, the best pulled pork

The Texas Crutch

  1. When your meat stalls at around 150-165, remove it and double-wrap wrap tightly in aluminum foil. You’re essentially not allowing any moisture to escape. Place it back on the smoker (with the meat thermometer inserted) and allow it to finish cooking until it reaches 195-200F. I’m not a fan of this as well, you’re losing all of that amazing bark you worked so hard to get.
Learn my secrets to fall-apart, perfectly smoked pork shoulder butt with the most incredible bark. Super tender and packed with so much flavor. Truly one of the best-pulled pork you'll ever have! Mastering the Art of Smoked Pork Butt: My Secrets To The Best Fall-Apart Pork, yoder smokers pork butt, smoked pork shoulder, no wrap pulled pork, pork bark, the best pulled pork

Butcher Paper

  1. Just like the Texas Crutch, this time you’re going to use BBQ Pink Butcher Paper. This is porous which means smoke can still permeate through and it will help with the stall however it could stall again but it shouldn’t last long. Again this is better than the Texas Crutch but it can make the bark a tad softer than I like.

Ways To Serve Smoked Pork Butt

I mean, it’s kind of obvious that this sandwich would be my first suggestion. But no worries I have a bunch of other suggestions:

Epic Smoked Pulled Pork BBQ Sandwich
  • Nachos
  • Pizza – use BBQ sauce, mozzarella, and cheddar, and when it comes out, top it with slaw and pickles
  • Pulled Pork Puffs
  • Totchos – everything you love about nachos but use crispy tater tots or waffle fries!
  • Pulled Pork Mac & Cheese Puffs
  • Grilled Cheese with Pulled Pork
  • Stuffed Mushrooms
  • Stuffed Potato Skins
Learn my secrets to fall-apart, perfectly smoked pork shoulder butt with the most incredible bark. Super tender and packed with so much flavor. Truly one of the best-pulled pork you'll ever have! Mastering the Art of Smoked Pork Butt: My Secrets To The Best Fall-Apart Pork, yoder smokers pork butt, smoked pork shoulder, no wrap pulled pork, pork bark, the best pulled pork
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Mastering the Art of Smoked Pork Butt: My Secrets To The Best Fall-Apart Pork!

Learn my secrets to fall-apart, perfectly smoked pork shoulder butt with the most incredible bark. Super tender and packed with so much flavor. Truly one of the best-pulled pork you'll ever have! Mastering the Art of Smoked Pork Butt: My Secrets To The Best Fall-Apart Pork, yoder smokers pork butt, smoked pork shoulder, no wrap pulled pork, pork bark, the best pulled pork
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5 from 43 reviews

Learn my secrets to fall-apart, perfectly smoked pork shoulder butt with the most incredible bark. Super tender and packed with so much flavor. Truly one of the best-pulled pork you’ll ever have!

  • Author: Lori
  • Prep Time: 20
  • Cook Time: 15-19 hours
  • Total Time: 19 hours
  • Category: bbq, game day foods, grill, meal prep, pork, smoker
  • Method: smoker
  • Cuisine: bbq, game day foods, grill, meal prep, pork, smoker

Ingredients

  • 7–10 pounds boneless Pork Shoulder Butt
  • 2–3 Tablespoons yellow mustard
  • 1/4 cup All Purpose Rub by Yoder or this Garlic and Onion, Black Pepper and Sea Salt All Purpose Seasoning by McCormick
  • 1/3 cup Chupacabra Ribnoxious

Instructions

  1. Preheat the smoker to 225.
  2. Pat your pork shoulder butts dry and coat the top and sides with mustard. Sprinkle on some of the AP rub, patting it in. Next sprinkle on the Ribnoxious, coating the top and sides. You want both seasonings to be pretty heavy. Turn them over and repeat – mustard, AP rub, and Ribnoxious. Place on a rimmed baking sheet with a cooling rack inserted. Allow the meat to rest for about 30 minutes or until the seasonings “wets”. It will sink into the meat.
  3. Place the prepared butts on the top rack, insert the temperature probe(s), and close the lid. You want to smoke this uncovered until the internal temperature reaches 165F. This was a 7-pound pork butt and it took about 15 hours to get there.
  4. Once it reaches 165F, increase the smoker temperature to 250F and close the lid. Let this cook until the internal temp reaches 195-200F. This can take 4-5 hours more as well.
  5. Remove from the smoker, place on a pan, and let it rest uncovered for 15 minutes. Then wrap tightly in butcher paper, and aluminum foil and place in a cooler if you have one. You can also place the whole thing in an insulated bag and zippers completely shut. If you don’t have that, wrap the bundle in a clean towel (that doesn’t smell like laundry stuff). and allow to rest for at least 1 hour.
  6. After an hour, unwrap and shred. This will still be VERY hot so use meat gloves to protect your hands. You can also use shredder claws too!
  7. Serve and enjoy!  Store any leftovers in the fridge or use a vacuum sealer for long-term freezing.

Notes

If you can’t find the Yoder Smokers AP rub you can also use this rub or this one

Made this recipe?

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196 responses

  1. Robert & Kristie Morris
    February 5, 2024

    I love your recipes. I would serve a potato salad or coleslaw.

    Reply
    1. Lori
      February 5, 2024

      Thank you so much!!!

      Best Kitchen Wishes!

      Reply
  2. Karen
    February 5, 2024

    I wanna make this in the oven with a boneless butt. I usually make a Dr. Pepper pulled pork in the instant pot, but I love a good bark.

    Reply
    1. Lori
      February 5, 2024

      You can do it in the oven but you won’t get the same flavors as the smoker. However you could use the same rub and binder. Cook it in the oven and then when it comes out, cover it with plastic wrap and insert a smoker gun/tube so you get some smoke infused into the meat.

      Best Kitchen Wishes!

      Reply
  3. Dea Varner
    February 5, 2024

    Ok THIS looks AMAZING!! I would totally have to make a pulled pork Sammie out of this or this reminds me of Kalua pork that I had in Hawaii!! It was soo simple but delicious!!! I’d have it with rice and a side of macaroni salad!!! Now I’m drooling!

    Reply
    1. Lori
      February 5, 2024

      With me I can transform this into anything but honestly just give me a bun, a light drizzle of sauce, and some coleslaw and I’m happy.

      Best Kitchen Wishes!

      Reply
  4. Natalie Vandenberghe
    February 5, 2024

    We love pulled pork! My husband is in charge of the smoker (although I have made pretty delicious pulled pork in my slow cooker) We like potato rolls or sweet Hawaiian rolls with our pork. and I think fruit should be served with pork; I like fried apples with cinnamon or applesauce.

    Reply
    1. Lori
      February 5, 2024

      Oh I love the idea of fried apples!!!

      Best Kitchen Wishes!

      Reply
  5. Katherine Carpenter
    February 5, 2024

    I’m going to have to tell my husband about the Ribnoxious rub. I think he’s tried everything else (Paul Prudhomme, Montreal Steak, Tony Chacere’s, homemade Fire in the Hole) but that! Thanks for the tip.

    Reply
    1. Lori
      February 5, 2024

      I’ve tried them all and hands down they make THE BEST seasonings I’ve ever had. Seriously as a Chef I take great pride in the blends I make but these guys – true wizards of seasonings!

      Best Kitchen Wishes!

      Reply
  6. Annette Goode
    February 5, 2024

    Looks delicious! Want to make it soon and serve it stuffed in a big baked potato. Or simply serve it in a seeded bun with a few pickles and onions and maybe just a tad bit of bbq sauce alongside some baked beans and mac & cheese for a classic meal!

    Reply
    1. Lori
      February 5, 2024

      I’m coming to your house when you make it as that all sounds fantastic!!!

      Best Kitchen Wishes!

      Reply
  7. Crystal Horne
    February 5, 2024

    the butcher paper is the key. Awesome recipe

    Reply
    1. Lori
      February 5, 2024

      I only use the butcher paper after I take it off the smoker. I am a HUGE fan of the no-wrap method while smoking it.

      Best Kitchen Wishes!

      Reply
  8. Jill S Krumper
    February 5, 2024

    I love pulled pork, but I’m a simpleton. I just take it in a bowl, with a good BBQ sauce (homemade or not) with some good Cole slaw!!!

    Reply
    1. Lori
      February 5, 2024

      That’s how Mr. Fantabulous loves it. He’s not big on the ‘fluff’ as he calls it when I add to say pizza or the like.

      Best Kitchen Wishes!

      Reply
  9. Diane Redcay
    February 5, 2024

    I would pair this with spicy pickled purple cabbage

    Reply
    1. Lori
      February 5, 2024

      Oh that sounds amazing!

      Best Kitchen Wishes!

      Reply
  10. Peg Cochran
    February 5, 2024

    I hope someday I can have a yoder smoker. In the meantime, I’d just serve it in a bowl with a bit of sour cream and cilantro on top.. No sides necessary!

    Reply
    1. Lori
      February 5, 2024

      Those smokers are the absolute best! You can also make this on other grills provided you use indirect heat and keep it at the low temps.

      Best Kitchen Wishes!

      Reply
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